{"id":13342,"date":"2025-09-15T09:11:05","date_gmt":"2025-09-15T09:11:05","guid":{"rendered":"https:\/\/robovision.digital-media.gr\/case-studies\/metal-industry\/"},"modified":"2026-03-02T12:29:49","modified_gmt":"2026-03-02T12:29:49","slug":"metal-industry","status":"publish","type":"page","link":"https:\/\/robovision.gr\/en\/case-studies\/metal-industry\/","title":{"rendered":"Metal Industry"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"13342\" class=\"elementor elementor-13342 elementor-13272\" data-elementor-post-type=\"page\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-8db52dd elementor-section-full_width elementor-section-height-default elementor-section-height-default\" data-id=\"8db52dd\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-fe850b0\" data-id=\"fe850b0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-e2a359e elementor-widget elementor-widget-heading\" data-id=\"e2a359e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">3D Inspection of Aluminum Pipes with Laser Profiler Technology<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-abb5ff7 elementor-widget elementor-widget-wd_text_block\" data-id=\"abb5ff7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_text_block.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-text-block reset-last-child text-left\">\n\t\t\t\n\t\t\t<p>In the metallurgical industry, precision is a non-negotiable requirement, especially when it comes to aluminum pipes used in high-demand energy and industrial applications. In such cases, quality control down to the last millimeter is absolutely critical.<br>After evaluating a solution from an international inspection systems provider and finding it insufficient for their needs, the client chose to entrust us with the design and development of an advanced, fully customized 3D inspection system. Capable of detecting even the slightest surface defects, the solution was seamlessly integrated into the production line, delivering exceptional accuracy and reliability without disrupting operations.   <\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-86b68b8 elementor-section-full_width elementor-section-height-default elementor-section-height-default\" data-id=\"86b68b8\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-fd8760a\" data-id=\"fd8760a\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-87e4637 elementor-widget elementor-widget-heading\" data-id=\"87e4637\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Technical Challenge and Solution<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-41d79b7 elementor-widget elementor-widget-wd_text_block\" data-id=\"41d79b7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_text_block.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-text-block reset-last-child text-left\">\n\t\t\t\n\t\t\t<p>The challenge was complex: surface quality control with micrometer accuracy, at high speed and tight tolerances. During rolling, the pipes present potential imperfections such as: <\/p><ul><li>Dents and bulges<\/li><li>Scratches and pinholes<\/li><li>Surface irregularities with deviations of the order of 0.1mm<\/li><\/ul><p>The solution was designed around four high-precision 3D laser sensors, placed around the perimeter of the pipe inside a protective canopy.<\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"wd-negative-gap elementor-section elementor-inner-section elementor-element elementor-element-dce8014 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"dce8014\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-d4186be\" data-id=\"d4186be\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6e7754c elementor-widget elementor-widget-wd_image_or_svg\" data-id=\"6e7754c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_image_or_svg.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"wd-image text-left\">\n\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1920\" height=\"1080\" src=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-01.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-01.jpg 1920w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-01-400x225.jpg 400w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-01-1300x731.jpg 1300w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-01-768x432.jpg 768w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-01-1536x864.jpg 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/>\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-d931aac\" data-id=\"d931aac\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-75da058 elementor-widget elementor-widget-wd_image_or_svg\" data-id=\"75da058\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_image_or_svg.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"wd-image text-left\">\n\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1920\" height=\"1080\" src=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-02.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-02.jpg 1920w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-02-400x225.jpg 400w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-02-1300x731.jpg 1300w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-02-768x432.jpg 768w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-02-1536x864.jpg 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/>\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<div class=\"elementor-element elementor-element-0898ef4 elementor-widget elementor-widget-wd_text_block\" data-id=\"0898ef4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_text_block.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-text-block reset-last-child text-left\">\n\t\t\t\n\t\t\t<br><p><strong>These sensors:<\/strong><\/p><ul><li>Scan up to 10,000 profiles per second<\/li><li>Operate with a blue laser for optimal response to metal surfaces<\/li><li>Achieve a resolution of 60\u03bcm in the feed axis and 40\u03bcm in the width axis<\/li><li>Communicate with each other with full calibration to cover the entire perimeter without blind spots<\/li><\/ul><p>The system has a built-in web interface and supports remote access via IIoT. It automatically generates detailed production reports per batch, including:<\/p><ul><li>Type and location of error<\/li><li>Size of deviations<\/li><li>Date, time and LOT number<\/li><\/ul><p>In the event of an error, an audio-visual alarm is activated, or the deviation is highlighted for subsequent intervention, without interrupting the production.<\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"wd-negative-gap elementor-section elementor-inner-section elementor-element elementor-element-3774e8c elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"3774e8c\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-bd8c8ba\" data-id=\"bd8c8ba\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8334821 elementor-widget elementor-widget-wd_image_or_svg\" data-id=\"8334821\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_image_or_svg.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"wd-image text-left\">\n\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1920\" height=\"1080\" src=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-03.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-03.jpg 1920w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-03-400x225.jpg 400w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-03-1300x731.jpg 1300w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-03-768x432.jpg 768w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-03-1536x864.jpg 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/>\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-bdad4a8\" data-id=\"bdad4a8\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-930c128 elementor-widget elementor-widget-wd_image_or_svg\" data-id=\"930c128\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_image_or_svg.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"wd-image text-left\">\n\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"1080\" src=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-04.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-04.jpg 1920w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-04-400x225.jpg 400w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-04-1300x731.jpg 1300w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-04-768x432.jpg 768w, https:\/\/robovision.gr\/wp-content\/uploads\/2025\/09\/case-study-metal-industry-04-1536x864.jpg 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/>\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-b14636c elementor-section-full_width elementor-section-height-default elementor-section-height-default\" data-id=\"b14636c\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-85efa79\" data-id=\"85efa79\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fc01c17 elementor-widget elementor-widget-heading\" data-id=\"fc01c17\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Application \u0391dvantages<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2be68f4 elementor-widget elementor-widget-wd_text_block\" data-id=\"2be68f4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_text_block.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-text-block reset-last-child text-left\">\n\t\t\t\n\t\t\t<p><strong>The results were immediate and impressive:<\/strong><\/p><ul><li>Accurate and repeatable detection of shallow defects<\/li><li>Reduction of human inspection and related errors<\/li><li>Enhancement of traceability and documentation quality<\/li><li>Improvement of the reliability of the final product<\/li><\/ul><p>Our innovative solution gave the unit a competitive advantage, upgrading quality to an internationally recognized level and creating new standards in metal surface defect inspection.<\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-96c4c6e elementor-section-full_width elementor-section-height-default elementor-section-height-default\" data-id=\"96c4c6e\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-9a674ab\" data-id=\"9a674ab\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-80606b1 elementor-widget elementor-widget-wd_text_block\" data-id=\"80606b1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_text_block.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-text-block reset-last-child text-center color-title\">\n\t\t\t\n\t\t\t<p>Gain uncompromising control with 3D systems that guarantee quality in every millimeter.<\/p>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f4afc9d elementor-widget elementor-widget-wd_button\" data-id=\"f4afc9d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"wd_button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"wd-button-wrapper text-center\" >\n\t\t\t<a class=\"btn btn-style-default btn-shape-rectangle btn-size-default btn-icon-pos-right\"  href=\"\/en\/contact\/#forma\">\n\t\t\t\t<span class=\"wd-btn-text\" data-elementor-setting-key=\"text\">\n\t\t\t\t\tContact us\t\t\t\t<\/span>\n\n\t\t\t\t\t\t\t<\/a>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>3D Inspection of Aluminum Pipes with Laser Profiler Technology In the metallurgical industry, precision is a non-negotiable requirement, especially when<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":13116,"menu_order":15,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"footnotes":""},"class_list":["post-13342","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/pages\/13342","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/comments?post=13342"}],"version-history":[{"count":10,"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/pages\/13342\/revisions"}],"predecessor-version":[{"id":14738,"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/pages\/13342\/revisions\/14738"}],"up":[{"embeddable":true,"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/pages\/13116"}],"wp:attachment":[{"href":"https:\/\/robovision.gr\/en\/wp-json\/wp\/v2\/media?parent=13342"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}